Internal quality control

Fabrics and Trim checking and testing:   

The quality of fabrics  are major issue for garments production. At  MAYHAI, all bulk fabrics are inspected by Fabric machine

Inspection Machine with the rating 10%. A checking system for bulk fabrics is used by MAYHAI  as called "AQL Four Point System". In case that the  defect  rating is higher than  allowed  tolerance, we will implement fully checking 100%  of  bulk  fabrics. Before starting  bulk production, we implement the  Fabrics Testing program a minimum 1 yardage will be taken for shrinkage testing at ironing, stitching and washing. A small piece is taken from each roll of  fabrics for  color shade lot testing.
The checking of Trims/Accessories quantity/quality is performed  in 15% inspection.   

Pre-production meeting:

Frequently, we perform the pre-production meeting  between Technical  department, Line supervisor, In-line QC and Technical chief of sewing workshop prior to bulk production to go through the garment in order to identify any technical difficulties or risks  that may occur, and  to ensure  that all quality requirements  from customers will be applied.

Cut-pieces Inspection:

Cut pieces are 100% inspected before passing to sewing process. Our QC will perform the checking cut pieces against marker/pattern, layer height, width/length spreading.

In-Line inspection:

In-line inspection is performed by the In-line QC. They will inspect 100% and return the defected piece to the operator for  repairing. These inspection include checking measurements. In-line QC will report all updated issue concerning quality to Line Supervisor for everyday. Moreover,  the  In-line Qc will assist  the operator in starting new style.

End-line inspection:

is performed by a separated QC team, they will implement 100% inspection on finished garments. Any  defected finished garment will be returned to Sewing line for resewing. They will make the daily report on quality issue to sewing workshop manager.

Pressing & Packing  inspection:

All garments after ironing & Packing are inspected  thoroughly by QC at Packing section. The QC check the hangtag position, carton stickers, and select carton box  for random checking.

Final inspection:

Final  inspection is based on the rating system AQL 2.50 or AQL 1.0 at Buyer's requirement. The final  inspection is carried out separately by QA Department after 80% of completed and packed at least. Based on AQL 2.5 or AQL 1.0,
QA auditor will select sampling for checking. Details of  order, measurement and workmanship of garment, color matching, packing, carton box appearance are fully  checked by QA  auditor. By constant renovation of  equipment, application of advanced technology and know-how, and continuous improvement of quality system, we bring satisfaction to our customer's demand and expectation. It is committed that our employees are  properly qualified to fulfill their assigned tasks. We undertake that all processes in our quality policy and quality control have been popularized to all employees who are  to comply with the guideline, procedures and processes in the quality system  ISO 9001.